Droplet Deformation Stress Analysis Software Development
- ZedIoT
- December 25, 2024
- 4:56 pm
- 0 comments
This stress analysis software system features two components: injection and imaging. It integrates with industrial cameras to capture video, identify droplets, and predict deformation and stress based on droplet contours, providing precise data for material research.
Project Background
The client is a high-tech enterprise specializing in scientific instruments for materials science, colloid chemistry, and surface chemistry. They provide professional solutions for surface science research and surface physical property analysis to universities, research institutes, and enterprises.
While the client’s equipment is competitive in overseas markets, shifting global market dynamics have prompted a strategic focus on localization in recent years to strengthen their market position.
Project Goal
The client aims to localize their hot product—the Contact Angle Meter—and achieve an intelligent upgrade through an AI-driven image recognition and analysis platform. This upgrade will deliver high-precision force data to support material property research and product development.
Key Functions:
- Contact angle measurement
- Liquid surface tension analysis
- Free energy calculation
Technical Solution
We developed a comprehensive system architecture integrating hardware, software, and AI algorithms:
- Hardware Selection: High-performance industrial cameras ensure precise and fast image acquisition.
- Image Processing Algorithms: Advanced algorithms track and analyze droplet deformation in real time.
- Data Analysis Model: Mathematical models convert image data into force data.
- System Integration: Seamlessly integrate hardware, software, and algorithms into an automated platform.
Main Features
Real-Time Image Acquisition
Capture droplet deformation using high-speed industrial cameras.
Advanced Image Analysis
Measure contact angles, recognize droplet contours, calculate free energy.
Data Recording & Storage
Automatically record, store, and process analysis data.
Data Analysis Reports
Generate detailed analytical reports for further research.
Project Value
The custom algorithms we developed meet the client's high standards for accuracy, enabling universities and research institutes to accumulate valuable scientific research data.
The client expressed high satisfaction with our solutions and delivery results and has partnered with us to plan the localization and upgrade of two additional devices.
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